Welcome to Mana Precast
Mana's EPS Composite Wall Panel Production Line
The demand for eco-friendly, lightweight, and high-performance building materials continues to rise, and Mana’s EPS Composite Wall Panel Production Line meets these needs with cutting-edge technology and exceptional efficiency. Designed to produce versatile panels that combine strength and sustainability, this production line offers unmatched advantages for modern construction.
Advanced Equipment for Reliable Manufacturing
Mana's EPS composite wall panel production line integrates state-of-the-art machinery to ensure precision and efficiency throughout the production process:
Steam Boiler: Delivers consistent and energy-efficient steam for curing.
EPS Expansion System: Processes EPS particles to the required density and quality.
Fully Automated Mixing Station: Available in capacities of 1500, 2000, and 3000, ensuring uniform and high-quality mixing.
Mould : Handles precise forming of panels with consistent accuracy.
Automatic Unloading Machine: Streamlines panel removal and handling.
Automated Circulation System: Enhances efficiency and reduces manual intervention.
Control and Pneumatic Systems: Provide seamless automation for consistent operations.
Exceptional Product Features
The EPS composite wall panels produced on this line are lightweight, durable, and sustainable. The production system offers several key advantages:
High automation levels with automatic mould cars and unloading machines.
Uniform mixing through a compact and stable mixing system, ensuring consistent quality.
Accurate casting for precise panel dimensions and excellent sealing.
Panels that resist deformation and cracking, simplifying installation.
Reliable mould traction and conversion systems that save space and enhance safety.
Panel Specifications and Models
Mana’s production lines are tailored to meet varying annual capacities, from 100,000 to 500,000 square metres:
| Specification Model | Annual Capacity: 100,000 m² | Annual Capacity: 200,000 m² | Annual Capacity: 300,000 m² | Annual Capacity: 500,000 m² |
|---|---|---|---|---|
| Storage Hopper | 2×80 m³ | 2×100 m³ | 2×120 m³ | 2×120 m³ |
| Mixing Station | JS1200 | JS1500 | JS2000 | JS3000 |
| Mould | 5 units | 10 units | 15 units | 25 units |
Panel dimensions range from 60mm to 200mm in thickness, with widths of 610mm and lengths between 2440mm and 3000mm.
Why Choose EPS Composite Wall Panels
EPS composite wall panels, also known as FPB lightweight composite sandwich panels, are constructed from non-asbestos calcium silicate boards with a core of expanded perlite, EPS particles, lightweight Portland cement, and additives. The panels feature tongue-and-groove joints and crack-resistant edges, offering:
Lightweight design with high strength and durability.
Excellent fire resistance, thermal insulation, and soundproofing.
Easy installation, with surfaces ready for decoration.
Customisable cutting options to suit diverse project needs.
Practical Applications and Construction Guidelines
EPS composite wall panels are ideal for interior non-load-bearing partitions in various buildings. To ensure optimal performance and safety, follow these guidelines:
Handle panels with care during transport, avoiding excessive vibration or moisture exposure.
Store panels in a dry, ventilated area, and limit stacking to prevent deformation.
Use proper cutting tools to maximise material utilisation and minimise waste.
Avoid applying lateral forces on newly installed partitions for at least seven days.
When embedding conduits or fixtures, ensure slots are shallow and positioned carefully to maintain structural integrity.
Mana's EPS composite wall panels provide a reliable, sustainable, and cost-effective solution for modern construction needs. By integrating advanced technology with practical benefits, our production lines help builders achieve faster construction timelines, reduced costs, and superior building performance.
