Precast Foamed Concrete Wall Panel Production Line

Mana Company's M05 partition wall production line is a mechanised cavity moulding system with high dimensional accuracy, stable process, and wide applicability. It allows the production of various new types of wall panels with different functions and uses, tailored to local resource availability.

Features of Foamed Concrete Wall Panel:

• The vertical mould process produces the wall panels with good flatness and high dimensional accuracy.

• Mechanical tube extraction and insertion results in wall panels with a high hollow void, achieving durability, lightweight, high strength, and low shrinkage.

• The groove is mechanically formed, resulting in smoother and more aesthetically pleasing surfaces.

• Reinforcing mesh is used to increase the strength of the material, giving the wall panels a high load-bearing capacity.

Main equipment:

Mixer

The mixing process consists of two stages:

Stage 1: Paste mixing – mixing cement, fly ash, and water.

Stage 2: Foam mixing – incorporating bubbles, fibres, and other additives.

Battery Mould

Utilizes Mana’s patented slurry leak-proof technology, ensuring high forming precision. It is operated with wireless remote control.

Screeding Machine

Paired with the battery mould, it removes excess slurry from the top of the mould, addressing the pain point of low manual efficiency.

Mould Opening and Closing Machine

Facilitates the opening and closing of both the end and side moulds in the battery mould system.

Panel Removal Machine

Once the mould reaches this station and positioning is complete, the panel removal machine pushes the wall panel along with its base mould out of the mould to the panel flipping and joining machine.

Panel Closing & Tilting Machine

After receiving the panels, the mechanism aligns and joins them, then rotates the assembled panels by 90°.

Transfer Cart

Transfers the battery mould along the track system, with a variable-frequency drive for smooth movement.

Production Line Features:

• Capable of producing high-quality wall panels with a thickness tolerance within 2mm. The panels have a smooth surface and do not require plastering after installation. In addition, the wall panels have excellent strength, load-bearing capacity, fire resistance, and sound insulation.

• More convenient operation: With a well-designed electrical and hydraulic control system, all you need to do is press a button on the control panel.

• The production line can use different types of raw materials and produce panels with different hole patterns. The thickness and length of the panels can be adjusted.

• The layout is compact and efficient, saving space. Installation and commissioning are easy, and daily maintenance is convenient.

Production Process:

1. Mould cleaning: Cleaning the dust from the moulds.

2. Mixing: Mixing the material.

3. Spraying: Spraying the release agent.

4. Mould closing: Close the mould.

5. Tube insertion: Insert the core tube into the mould.

6. Pouring: Pour concrete evenly into the mould.

7. Curing: Cure the components to the desired strength.

8. Tube extraction: Pull the core tube out of the mould.

9. Demoulding: Mould opening and panel removal.

Value-Added Services:

1. Offer various plant design schemes and market feasibility reports.

2. Offer modular combination solutions for the entire production line, which customers can freely configure to reduce investment risk.

3. Offer equipment installation and commissioning services, guiding customers to complete normal production operations.

4. Offer subsequent optimisation and upgrading services for the production line.