Precast Concrete Jersey Barrier Mould

Precast Concrete Barriers are essential for traffic segregation and access control on modern road networks. While these structures can be produced using either precast or in-situ methods, the precast approach offers significant advantages, including accelerated project timelines and a superior architectural finish.

To achieve these high-performance characteristics, the precision and engineering of the concrete barrier moulds are paramount.

Mana Precast moulds are precision-engineered through a rigorous fabrication process—including CNC cutting, bending, welding, and fine grinding of high-grade steel plates. This ensures that every precast component meets the highest standards of dimensional accuracy and aesthetic quality.

Jersey Barrier Mould Dimensions

Standard lengths include 50 cm, 100 cm, 150 cm, 200 cm, and 400 cm, with heights of 81 cm, 100 cm, and 120 cm. Bespoke sizes can also be fabricated to meet specific customer requirements.

Mould Features:

• Optimised for maximum space efficiency at the production site.

• Exceptional durability and precision-engineered dimensions, ensuring a premium architectural finish with sharp, clean edges.
  

• Intuitive and rapid operation, significantly reducing labour intensity and overall production costs.

• The casting surfaces fit with high precision, effectively preventing grout and water leakage.

Mana moulds have been widely utilised in numerous highway projects both domestically and internationally, consistently ensuring road safety.

Concrete Barrier Production Process:

Material preparation → Reinforcement cage assembly → Formwork Placement → Concrete Casting → Curing → Demoulding → Finished product stacking

Caution:

• Material Quality Assurance: Ensure all raw materials, including high-grade steel and concrete aggregates, undergo rigorous testing to comply with relevant engineering standards.

• Formwork Preparation: Keep the formwork clean and apply a suitable release agent to ensure the concrete surface is smooth and easily demoulded.

• Concrete Casting & Compaction: Cast the concrete evenly and employ vibration-compaction to eliminate air pockets, ensuring maximum structural density.

• Steam Curing: Utilize a steam curing system to accelerate the curing process and boost productivity.

• Demoulding and Stacking of Finished Products: Demould only when the concrete has gained sufficient strength, protecting the edges and corners of the finished products to avoid damage.