Welcome to Mana Precast
Gypsum Hollow Wall Panel Production Line
- High precision production
- Simple operation process
- Cost-effective for small-scale production
| Parameter | Value |
|---|---|
| Annual Capacity | 100,000 – 300,000 m²/year |
| Maximum Panel Size (L×W×T) | 3000 × 600 × (90–200) mm |
| Casting Plate Material | Mirror-finish Stainless Steel |
| Dimensional Tolerance | ±1.0 mm / m |
| Flatness Tolerance | ±1.5 mm / 3 m |
| Required Footprint | 300–600 m² |
| Labor Requirement | 4–8 operators per shift |
Gypsum hollow wall panels are a lightweight partition material primarily made from gypsum, with added additives and fibers to enhance performance. They are produced through processes such as mixing, casting, core removal, and drying. These panels are widely used as non-load-bearing interior partitions in residential, commercial, and public buildings.
Advantages of Gypsum Hollow Wall Panels
Lightweight and High Strength: These panels are light yet strong, reducing structural load and improving building efficiency.
Fire Resistance: Gypsum naturally offers fire-resistant properties, making these panels suitable for safe interior partitions.
Eco-Friendly: Made from sustainable materials, often incorporating industrial by-product gypsum, contributing to low-carbon and sustainable construction.
Quick and Easy Installation: The panels are easy to install, allowing for sawing, nailing, and drilling, which boosts construction efficiency and lowers labor costs.
Insulation and Humidity Regulation: Provides effective insulation and helps regulate indoor humidity, creating a comfortable indoor environment.
Cost-Effective: The lightweight design and fast installation reduce transportation and labor costs, enhancing the overall economic efficiency of projects.
Mana M30 Gypsum Wall Panel Production Line Overview
The MANA gypsum wall panel production line is a new and efficient production line developed by Mana based on over 20 years of experience in battery mould wall panel technology. It combines gypsum panel production experience and material characteristics, with technical innovations to create a highly efficient production line. The line features low investment, fast returns, flexible configuration, and a high degree of automation, making it a leader in the industry.
Core Equipment
Mixing System
The system uses a vertical twin-shaft mixer with a mirror-finished stainless steel barrel and mixing blades. This design reduces material corrosion and makes cleaning easier.
Battery Mould
Using Mana's patented non-leakage slurry technology, the mould achieves high forming precision. The mould is designed to form 12 pieces of 100mm thick panels or 6 pieces of 200mm thick panels in one go. The panel surfaces are made of mirror-polished stainless steel, which is corrosion-resistant, non-stick, and easy to clean.
Hydraulic Core Pulling Machine
Automatically pulls the core tubes in a single operation via remote control, ensuring no leakage.
Designed with high pulling force, it greatly enhances safety by easily handling core tubes that are prone to getting stuck.
Panel Handling System
The system includes the functions of board ejection, panel receiving, closing, flipping, and bottom mould return, all performed by the drag board mechanism and panel receiving machine.
Production Process
The battery mould at the pouring station sequentially completes the following tasks: mould cleaning, mould closing, core insertion, release agent spraying, mesh laying, pouring, surface scraping, and core removal.
After the material has solidified, the mould moves to the de-moulding station to complete the panel removal process.
