Welcome to Mana Precast
Hydraulic Moulds For 3D Housing PBU & PPVC
- High Precision Molding
- Adjustable / Customizable
- EcoFriendly Design
| Parameter | Value |
|---|---|
| Mould Type | 3D modular mould |
| Overall Dimensions | 8 m x 4 m x 3.5 m |
| Total Weight | 48 tonnes |
| Material | Q355B steel |
| Service Life | 2000 cycles |
| Facing Plate Thickness | 8 mm |
| Connection System | Pins and bolts |
| Opening Mechanism | Manual or hydraulic |
| Dimensional Tolerance | ±1.0 mm / m |
PPVC (Precast Prefinished Volumetric Construction) precast housing moulds are specially designed integrated mould systems for modular construction. These moulds allow the simultaneous casting of slabs, walls, floors, and openings, ensuring high precision, efficiency, and quality in the production of precast concrete components.
Mould Specifications
1. Mould Structure
Inner Mould: Manufactured with high-strength steel, featuring retractable functions to adapt to various structural requirements.
Outer Mould: Equipped with sliding tracks at the base, controlled by hydraulic cylinders for forward and backward movement. Adjustable tie-rods ensure vertical alignment and precision.
Base Mould: Designed for robust support and compatibility with diverse precast components, ensuring stability during operations.
2. System Configuration
Hydraulic System: Independent hydraulic cylinders and pump stations are installed on both internal and external moulds for efficient clamping and demoulding.
Electric Control System: Fully automated control system providing an intelligent interface for precise process management and operation.
Track System: High-precision tracks ensure smooth mould movement and uniform quality of precast components.
3. Technical Capabilities
Application Range: Suitable for producing precast walls, floors, window frames, and other components.
Construction Efficiency: Increases construction speed by more than 50% compared to traditional moulds.
Labour Demand: Automation reduces labour costs by over 40%.
Key Advantages
1. High-Precision Casting
The moulds are crafted with advanced precision manufacturing techniques, achieving surface finishes comparable to fair-faced concrete. This eliminates the need for secondary finishing, ensuring superior product quality.
2. Automated Operation
The moulds are equipped with fully automated systems for clamping, demoulding, and vibrating concrete.
Reduces manual intervention, enhancing production efficiency while minimizing operational errors.
3. Environmentally Friendly
Features a tie-rod-free design, reducing material waste during concrete pouring.
Supports green and low-carbon construction, aligning with global trends and sustainable building standards.
4. Durability and Longevity
Constructed with high-strength steel, offering excellent corrosion resistance and wear resistance for extended service life.
High residual value ensures economic sustainability, as the moulds remain recyclable after project completion.
